Electirc Generator Motor Stator Automatic Coil Winding Machine ISO9001 / SGS

Electirc Generator Motor Stator Automatic Coil Winding Machine ISO9001 / SGS

1. The machine inserts coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
2. It is controlled by HMI, and machine can diagnose breakdown automatically.
3. This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
4. The wedge feeding is by stepping motor. feeding length, cutting, forming, inserting slot number could be set.
5. Both copper wire and aluminium wire are appliable.
6. Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
7. This machine is controlled by PLC. All the parameter could be set on the touch screen,

(1) Main Machine's Information

(2) The operation steps of this machine

Production efficiency of this machine
Around 1000pcs/8 hours,it is only a rough idea, depends on the armature slots number and turn number.
Load armature on the shuttle manually, press START button,shuttle will deliver the armature to the winding position, and automatic winding, indexing and wire cutting,after completing, the shuttle will take out the finished armature from winding position, operator unload the finished armature, one cycle is completed.

(3) Machine main function and characteristic

Winding tooling: each machine has one set winding tooling and three vertical winding forms.
The whole set of tooling can be changed, and it takes about 15min.
The turntable is two stations structure. It adopts servo system to rotate and index transfer form.
Allow three wires winding simultaneously.
Main spindle is controlled by servo motor. The coil turn number accuracy is ±1 turn.
The working rotation speed can be set . Machine has no distinct vibration and noise.
Free of enamel damage and wire snap. Once the copper wire is run out, machine will automatically stop.
PLC can set turn number, winding speed, tooling sunk height, tooling sunk speed and winding direction.
X andY spindle of wire hooker and wire cutter adopts servo system. It can adjust the length of bridge wire and lead wire.
Tooling sunk adopts servo system. The max segment number of tooling sunk is 6.

(4) OEM/ODM Profile

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, Brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

(5) Production Line Profile

With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.

The products are mainly applied in new energy automobile motor, servo motor, generator, three-phase motor, pump motor, compressor motor, household appliance motor and other induction motors. As a world leader, we have obvious advantages in stator and rotor core assembly, slot insulation, auto winding, auto inserting, auto fusing, auto resin impregnation and other motor production technology for different sizes and slot shape of stator.