6 Servo Flip Double Side Stator Lacing Machine, Stack Height 30–160mm, Automatic Flipping Dual Needle Coil Binding For Household Appliance & Induction Motor Stator Production
6 Servo Flip Double Side Stator Lacing Machine, Stack Height 30–160mm, Automatic Flipping Dual Needle Coil Binding For Household Appliance & Induction Motor Stator Production
Product Summary
6 Servo Flip Double Side Stator Lacing Machine, Stack Height 30–160mm, Automatic Flipping Dual Needle Coil Binding For Household Appliance & Induction Motor Stator Production This servo flip double side stator lacing machine is fully automatic coil binding equipment built for mass stator manufacturi...
Product Custom Attributes
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
lSO/SGS Audit
Model Number:
SMT-FBZ61
Trading Properties
Minimum Order Quantity:
1 SET
Price:
Negotiable
Packaging Details:
Plywood Box With Sealing
Delivery Time:
8-10 weeks
Payment Terms:
T/T,L/C
Supply Ability:
1 pcs/7-11 weeks
Product Description
This servo flip double side stator lacing machine is fully automatic coil binding equipment built for mass stator manufacturing, integrating 180° flipping turnover mechanism and dual synchronous lacing needles. Equipped with PLC touch screen control and independent tension adjustment system, it completes upper and lower coil overhang binding in one cycle without manual stator turnover. Compatible with stators of 30–160mm stack thickness and 8–48 slots, it replaces traditional single-side lacing machines to cut secondary handling labor. All servo-driven indexing, wire feeding and cutting actions deliver consistent lacing tightness, reduce enamel wire scratch rate below 1.2%, and raise finished stator qualification rate over 98%. It fits standalone workstation layout and seamless docking with winding, inserting and forming machines to build complete stator production lines.
Main Technical Data
| Parameter | Value |
|---|---|
|
Model |
SMT-FBZ61 |
|
Core length |
15-120mm |
|
OD Range |
≤Φ150mm |
|
ID Range |
Φ25-100mm |
|
End turn height |
≤40mm |
|
Lacing mode |
Slot by slot/Interval slot/Fancy lacing |
|
Lacing speed |
≈0.45 s/s |
|
Power supply |
3.5Kw |
|
Weight |
≈800Kg |
|
Dimension |
(L)1640×(W)750×(H)1760mm |
Cause
Traditional single-side lacing equipment forces operators to manually flip each stator twice to bind both coil ends, creating multiple production drawbacks. Manual turnover causes coil displacement, loose winding and uneven binding tension, leading to high rework rate and unstable motor performance. Frequent manual handling slows down cycle time, requiring 2–3 operators for continuous feeding and flipping, pushing up long-term labor costs. Conventional machines lack precise servo tension control, resulting in over-tightened broken copper wires or loose lacing that shifts coils during motor high-speed operation. Fixed mold structures also demand lengthy tooling changeover (30+ minutes) when switching stator models, lowering overall factory throughput.
Solution
Our flip double side stator lacing machine solves all above drawbacks with integrated flipping dual-lacing design. Built-in automatic 180° turnover mechanism flips stators inside the machine without manual intervention; two servo needles bind upper and lower coil ends synchronously in a single workflow. Independent digital tension modules adjust binding force for different wire gauges, eliminating wire damage and inconsistent lacing. Quick-change mold fixtures cut model switching time to under 8 minutes, supporting flexible mixed batch production. Full servo control system stabilizes every movement, reducing defective products and rework loss, while single-operator operation slashes labor expenditure by 60%. Safety grating and dual-hand start buttons fully comply with global industrial safety standards for long-shift stable running.
Application
Widely deployed for mass production of household appliance motor stators, including air conditioner, washing machine, water pump, fan and compressor single/three-phase induction motors. Suitable for medium-volume motor workshops, mid-sized electrical appliance manufacturers and stator processing outsourcing factories. Can be matched with front winding, paper inserting and coil inserting machines, and back forming, wedge cutting and stator testing equipment to form full automatic stator assembly lines for stable daily output of 3,000–8,000 stators.
How It Works
- Operator places unbound stator on the machine loading fixture and triggers dual-hand safety start button.
- Clamping cylinder locks stator firmly; built-in turnover mechanism rotates stator 180° to fix dual coil overhang positions.
- Dual servo lacing needles descend synchronously, automatic wire feeding system delivers binding thread with preset tension.
- Servo indexing motor rotates stator slot by slot to complete full-cycle binding, digital module records lacing patterns.
- Automatic thread cutting finishes binding without manual knotting; turnover flips stator back to horizontal unloading position.
- Operator removes finished stator and loads new workpiece for continuous circulation.
How to Choose
- Confirm stator stack height, inner/outer diameter and slot quantity to match machine mold range.
- Select 4-servo model for low-budget small batch production; pick 6-servo version for high-speed large-volume manufacturing.
- Prioritize automatic flipping model if your production line requires dual-side binding without secondary manual turnover.
- Check wire gauge of binding thread; machines support adjustable tension for thick or thin lacing yarn.
- Match machine size with factory workshop layout; confirm air pressure 0.4–0.7MPa for stable pneumatic operation.
Q1: Can this machine customize molds for non-standard stator sizes?
A: Yes, our R&D team designs exclusive fixtures based on your stator drawings, wire diameter and slot layout, with free mold testing for customer samples.
Q2: How long is the machine lead time after deposit?
A: Standard models ship within 15 working days; customized mold versions take 20–28 working days.
Q3: What after-sales support do you provide for overseas buyers?
A: 12-month full machine warranty, lifelong remote video technical guidance, cost-price spare parts supply and optional overseas on-site installation training.drawings to discuss customization options.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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