ISO/SGS Certified Double Sides Stator Lacing Machine for 25-100mm LD Motor Stators — For Quality-Assured Motor Manufacturing
<
>
ISO/SGS Certified Double Sides Stator Lacing Machine for 25-100mm LD Motor Stators with Servo-Driven Precision
Product Summary
ISO/SGS Certified Double Sides Stator Lacing Machine for 25-100mm LD Motor Stators — For Quality-Assured Motor Manufacturing The ISO/SGS Certified Double Sides 25-100mm LD Stator Lacing Machine is a fully automatic binding solution engineered for manufacturers who require documented quality ...
Product Custom Attributes
Highlight:
ISO certified stator lacing machine
,double sides stator lacing machine
,25-100mm LD motor stator machine
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
lSO/SGS Audit
Model Number:
BZ41
Trading Properties
Minimum Order Quantity:
1 SET
Price:
Negotiable
Packaging Details:
Plywood Box With Sealing
Delivery Time:
8-10 weeks
Payment Terms:
L/C,T/T
Supply Ability:
1 pcs/7-11 weeks
Product Description
The ISO/SGS Certified Double Sides 25-100mm LD Stator Lacing Machine is a fully automatic binding solution engineered for manufacturers who require documented quality assurance and regulatory compliance. With formal ISO/SGS audit certification, this machine provides verifiable evidence of manufacturing quality and equipment reliability, making it an ideal choice for export-oriented motor manufacturers and suppliers serving markets with stringent quality requirements. The machine features servo-driven double-needle lacing, industrial PLC control, HMI touchscreen operation, and supports three programmable lacing modes. With lacing speeds of approximately 0.6 seconds per slot and power consumption of 3.5 kW, it delivers high throughput while maintaining exceptional binding consistency. Primary qualification rates exceed 98.5%, ensuring reliable, repeatable results for high-volume motor production lines.
Main Technical Data
| Parameter | Value |
|---|---|
|
Model |
SMT-BZ41 |
|
Core length |
15-120mm |
|
OD Range |
≤Φ150mm |
|
ID Range |
Φ25-100mm |
|
End turn height |
≤40mm |
|
Lacing mode |
Slot by slot/Interval slot/Fancy lacing |
|
Lacing speed |
≈0.45 s/s |
|
Power supply |
3.5Kw |
|
Weight |
≈800Kg |
|
Dimension |
(L)1640×(W)750×(H)1760mm |
Cause
In today‘s global motor manufacturing market, quality certification is no longer optional—it is a competitive necessity. Major OEMs and international buyers increasingly require their suppliers to provide documented evidence of manufacturing quality, often mandating ISO or SGS certification as a condition of doing business. Without formal certification, manufacturers face significant barriers: exclusion from tenders, inability to supply major brands, and the constant burden of customer-specific quality audits.
For stator lacing machines specifically, the consequences of quality gaps extend beyond documentation. Poor binding quality leads to loose end windings, increased motor vibration, premature insulation failure, and higher warranty claims. In regulated industries such as automotive, medical devices, and aerospace, certified quality assurance is mandated by law. Even in general industrial applications, the cost of quality failures—rework, scrap, customer returns, and brand damage—far exceeds the investment in certified equipment. Traditional manual binding cannot provide the consistency required for certified quality systems, leaving manufacturers vulnerable to customer audits and market competition.
Solution
Our ISO/SGS Certified Double Sides Stator Lacing Machine delivers a quality-assured solution that meets the most demanding manufacturing standards. The formal ISO/SGS audit certification provides documented verification that the machine has been inspected and complies with international quality management standards. This certification serves as powerful evidence for customer audits, regulatory compliance, and market access.
The machine‘s servo-driven system ensures consistent, repeatable lacing quality that manual operations cannot achieve. With servo-controlled indexing, needle movement, and thread tension, every stator receives identical binding—eliminating the variability inherent in manual processes. The PLC-based control system records production data, enabling traceability and quality reporting for customer compliance requirements.
The machine supports three programmable lacing modes—slot-by-slot, interval, and fancy lacing—accommodating a wide range of stator configurations. The vertical loading structure and movable tooling facilitate fast stator loading and unloading, reducing operator fatigue and improving overall production efficiency. Safety features include a safety grating protection system and two-hand simultaneous start buttons, meeting international machinery safety standards.
For manufacturers requiring turn-key production solutions, this machine is also available as part of a complete motor manufacturing line, including upstream equipment (insulation paper insertion, winding, inserting) and downstream processes (shaping, testing, impregnation). The supplier provides comprehensive technical consulting, staff training, and after-sales support, ensuring seamless integration and ongoing operation.
Application
This ISO/SGS certified stator lacing machine is designed for manufacturers who require documented quality assurance in their motor production. Primary applications include stators for new energy automobile motors (EV and hybrid vehicles), servo motors for industrial automation and CNC machinery, generators for power generation equipment, three-phase induction motors for heavy industrial applications, pump motors for water and fluid handling, compressor motors for refrigeration and HVAC systems, and household appliance motors for high-volume consumer products. Any manufacturing facility supplying major OEMs or export markets with quality certification requirements will benefit from this certified equipment.
How It Works
The ISO/SGS certified double-sided stator lacing machine operates through a fully automated sequence controlled by industrial PLC with CNC design and HIM program.
Step 1 — Workpiece Loading: The stator is loaded vertically and secured by the stator pressing device.
Step 2 — Program Selection: The operator selects the appropriate lacing program via the HMI touchscreen, choosing from stored recipes for different stator models.
Step 3 — Automatic Thread Handling:The machine automatically feeds thread from the supply spool to both needles, with tension controlled by the tension controller. Thread is delivered without manual intervention.
Step 4 — Servo-Driven Lacing: Two servo-driven needles lace the upper and lower coil ends simultaneously. The servo system precisely controls needle indexing, hooking, and stator indexing for accurate positioning. The main spindle speed is adjustable via frequency control.
Step 5 — Indexing and Completion: The stator indexing mechanism rotates the stator step by step under servo control. After all slots are laced, the automatic cutting device trims the thread, and the knotting mechanism secures the end—eliminating manual knot tying.
Step 6 — Unloading: The operator unloads the finished stator and loads the next workpiece.
Throughout the cycle, the safety grating protection system monitors the operating area, and the two-hand simultaneous start button ensures the operator‘s hands are clear before operation. The touchscreen displays real-time production status, fault diagnostics, and qualification rate monitoring.
How to Choose
Quality Certification Requirements: For manufacturers supplying OEMs or export markets, confirm whether your customers require ISO or SGS audit certification for production equipment. This machine comes with formal certification, serving as documented evidence for quality audits.
Stator Size Range: Verify that your stator‘s inner diameter (25-100mm), outer diameter (≤160mm), and stack height (up to 100mm) are within the machine‘s specification. For stators beyond this range, custom configurations may be available.
Lacing Complexity: Assess your required lacing patterns. The machine supports slot-by-slot, interval, and fancy lacing—programmable via the HMI. For applications with complex binding requirements, ensure the control system provides sufficient programming flexibility.
Integration with Production Line: If you are building a complete motor production line, consider the machine‘s compatibility with upstream (insulation insertion, winding, coil inserting) and downstream (shaping, testing) processes. Turn-key solutions including technical consulting and staff training are available.
After-Sales Support: Evaluate the supplier‘s service capabilities, including installation, training, spare parts availability, and technical support. This machine is backed by comprehensive after-sales service from the manufacturer.
FAQQ1: What does ISO/SGS audit certification mean for this machine?
A: ISO/SGS audit certification means the machine has undergone formal inspection and complies with international quality management standards. This certification provides documented evidence of manufacturing quality, which is often required for supplying major OEMs, export markets, and regulated industries such as automotive and medical devices.
Q2: How does the SGS audit process verify machine quality?
A: The SGS audit includes verification of the manufacturing process, documentation checks, and assessment of conformity with applicable technical regulations and standards, ensuring that the machine meets specified requirements for safety, functionality, and performance.
Q3: What is the typical return on investment for this certified machine?
A: ROI varies by production volume and labor costs, but manufacturers typically achieve payback within 12-18 months through reduced labor costs (replacing multiple manual operators with one machine attendant), lower scrap and rework rates (≥98.5% primary qualification), and the ability to qualify for higher-value contracts requiring certified equipment.
Q4: Does the machine require special operator training?
A: Basic operator training is recommended but the machine is designed for ease of use. The HMI touchscreen interface allows parameter setting and recipe storage with minimal training. The manufacturer provides comprehensive training as part of installation and commissioning.
Q5: Can this machine be customized for non-standard stator sizes?
A: Yes. The machine can be customized for specific electric engine applications. Pricing is determined based on the production technology and specifications of the requested goods. Contact the supplier with your stator drawings to discuss customization options.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
Related Products
Contact Our Experts And Get A Free Consultation!
Our mission is to offer "High Quality" & "Good Service" & "Fast Delivery" to help our clients to gain more profits.
