Servo Stator Coil Inserting Machine Motor Production Machine SMT-QX08
<
>
Labor Saving Automatic Motor Winding Machine, Stator OD 110-210mm
Product Summary
Servo Stator Coil Inserting Machine Motor Production Machine SMT-QX08 60-150mm Stator O.D ≤210mm Core Length ≤190mm Tooling stroke ≤90mm Compatible wire CU/AL Slot number range 24-48 slots Power supply 380V/50/60Hz 5Kw Weight 1050kg Dimension (L)2370×(W)1160×(H)1710mm Working Principle/Process Step ...
Product Custom Attributes
Name:
Motor Stator Slot Automatic Coil Inserting Machine
Model:
SMT-QX08
Stator I.D.:
110-210mm
Stator O.D.:
≤260mm
Dimension:
(L)2370×(W)1260×(H)1710mm
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO / SGS Audit
Model Number:
SMT-QX08
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Plywood Box With Sealing.
Delivery Time:
8 - 14 weeks
Payment Terms:
T/T,L/C
Supply Ability:
1pcs / 7 - 13 weeks
Product Description
1. More suitable for winding the stator coil embedded in a longer line, after a good embedded
coil windings arranged in neat rows.
2. Coil winding wire is not easy to injury, the machine uses a needle to thread embedded insulating paper
and disposable embedded in the stator coil, high-speed embedded line efficiency.
3. The machine has a manual, single-step, automatic three kinds of work, to facilitate the operator debugging
and automatic operation.
4. The machine uses a touch screen display, elegant, easy to operate.
6. This unit has a fault self-test function, common faults can be displayed on the monitor.
Main Technical Data
| Parameter | Value |
|---|---|
| Model |
SMT-QX08 |
|
Stator I.D |
60-150mm |
|
Stator O.D |
≤210mm |
|
Core Length |
≤190mm |
|
Tooling stroke |
≤90mm |
|
Compatible wire |
CU/AL |
|
Slot number range |
24-48 slots |
|
Power supply |
380V/50/60Hz 5Kw |
| Weight |
1050kg |
| Dimension |
(L)2370×(W)1160×(H)1710mm |
Working Principle/Process
Step 1: The stator is placed on the inserting station and accurately located by dedicated tooling. A pneumatic clamping system secures the stator to prevent movement during the inserting process.
Step 2: The wound coils and insulation wedges are prepared at the inserting position. The wedge length is preset according to the motor specification.
Setp 3: The wedge feeding system delivers the insulation wedge to the cutting unit, where it is automatically cut to the preset length.
Step 4: The cut wedge is then formed in the forming cavity to match the stator slot profile.
Step 5: Under the cooperation of the servo driving system and pneumatic system, the inserting pusher pushes the coil and the formed wedge into the stator slot simultaneously, completing coil positioning and wedge locking in one operation.
Step 6:The inserting speed is controlled in different sections. Different speeds are applied during guiding, pressing and final positioning to ensure smooth insertion and to avoid damage to the coil and wedge.
Step 7:All parameters, including wedge length, inserting depth and inserting speed, are set and monitored through the human-machine interface (HMI), which also provides status display and malfunction alarm functions.
Step 8:After insertion is completed, the stator is released and removed for the next process such as lacing, shaping or testing.
Application
The products are mainly applied in new energy automobile motor, servo motor, generator, three-phase motor, pump motor, compressor motor, household appliance motor and other induction motors. As a world leader, we have obvious advantages in stator and rotor core assembly, slot insulation, auto winding, auto inserting, auto fusing, auto resin impregnation and other motor production technology for different sizes and slot shape of stator.
Services
We've been dedicated to developing and producing machines for induction motors production for many years, such as Winding machine, Coil Inserting Machine, etc.
Design and manufacturing of products are as customer's request. For example, appearance, brand of some parts and color,etc., all can be customized with customer's special request. Besides, we can help to draw the layout of machines in customer site when necessary.
Our engineers will provide customer with technical support. During one year warranty period, some technical support and parts need to be replaced will be for free, except under some special conditions. Overseas after-service is available too. If customer needs our help, our after-sales engineers will be at customer's site within the shortest time.
We are in a safe, professional and efficient service concept of "wisdom and humanity towards the direction of development, technology and the world simultaneously with the progress", to meet different needs of customers to create a brilliant career.
Aftersales Services
We believe that equipment delivery is only the beginning of long-term cooperation.
Therefore, we have established a professional and efficient after-sales service system to provide continuous technical support for our customers.
From installation and commissioning to operator training, maintenance and troubleshooting, our service engineers have rich on-site experience and are able to identify problems quickly and provide practical solutions. For key projects, we offer a combination of remote support and on-site service to minimize downtime.
We also provide complete spare parts support and technical documentation management, ensuring stable equipment operation throughout its service life. Whether it is process optimization, capacity improvement, or equipment upgrading, we continuously offer reliable technical assistance.
Our goal is not only to solve problems, but also to help our customers achieve stable, efficient and sustainable production.
Tags
#Coil Insertion Machine #Servo Coil Inserting Machine #Stator Coil Inserting Machine
OEM/ODM Services
Leveraging experienced engineers, skilled professionals, advanced equipment, and strict manufacturing process controls, we provide optimized solutions for electric motor manufacturing. Our machines are exported worldwide to countries including USA, Italy, Australia, India, Brazil, Mexico, Turkey, Thailand, Vietnam, and Iran, earning recognition for durability, reliability, competitive pricing, and excellent after-sales service.
Production Line Profil
With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
Related Products
Contact Our Experts And Get A Free Consultation!
Our mission is to offer "High Quality" & "Good Service" & "Fast Delivery" to help our clients to gain more profits.
