Automatic Armature Winding Machine Rotor Electric Motor Production Line SMT-DR08
Commutator welding machine
It can weld both riser and hook type commutators. This machine is applied to DC motor and universal motor. It is controlled by PCL, all the data setting can be done on the touch sreeen. There are four power control method, namely secondary constant current, secondary constant voltage secondary constant frequency.
Wedge inserting machine
The wedge material can be as per customer's requirement, DMD, DM, polyester film are all can be used in this machine.
(1) Main Technical Parameter
Model | DR08 |
Wire Diameter | 0.08-0.8mm |
No - load Speed | ≤3000r/min |
Winding head | 8pcs |
Diameter of frame | 20-120mm |
Max.Transfer distance | ≤250mm |
Air Pressure | ≥0.4MPa |
Power Supply | 220V/50/60Hz 0.75Kw |
Weight | 850kgs |
Dimension | (L)1500*(W)1200*(H)2100mm |
(2) The operation steps of this machine
Around 1000pcs/8 hours,it is only a rough idea, depends on the armature slots number and turn number.
Load armature on the shuttle manually, press START button,shuttle will deliver the armature to the winding position, and automatic winding, indexing and wire cutting,after completing, the shuttle will take out the finished armature from winding position, operator unload the finished armature, one cycle is completed.
(3) Machine main function and characteristic
Winding tooling: each machine has one set winding tooling and three vertical winding forms.
The whole set of tooling can be changed, and it takes about 15min.
The turntable is two stations structure. It adopts servo system to rotate and index transfer form.
Allow three wires winding simultaneously.
Main spindle is controlled by servo motor. The coil turn number accuracy is ±1 turn.
The working rotation speed can be set . Machine has no distinct vibration and noise.
Free of enamel damage and wire snap. Once the copper wire is run out, machine will automatically stop.
PLC can set turn number, winding speed, tooling sunk height, tooling sunk speed and winding direction.
X andY spindle of wire hooker and wire cutter adopts servo system. It can adjust the length of bridge wire and lead wire.
Tooling sunk adopts servo system. The max segment number of tooling sunk is 6.
(4) OEM/ODM Profile
Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, Brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.
(5) Production Line Profile
With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.
(6) About Us
Suzhou Smart motor Equipment Manufacturing Co.,Ltd is one of the high-tech key enterprises which specialize in designing, producing and selling motor manufacturing equipments in China. The company now has nearly 150 employees, including more than 30 engineers and technicians, with the building area about 20,000 square meters and a hundred sets of advanced production and test equipments. It is now qualified for designing and manufacturing full production line (starts from coil winding to final forming of a stator) for AC motors such as home appliance motor, industrial medium and small motors, pump motor, rolling door motor and automobile motor etc. In 2012, SMT passed the certification of ISO9001:2000 Quality Management System.