Turntable Double Sides Stator Lacing Machine Driven By 7 Servos Lacing Industry Motor Winding Coil Ends

(1) Main Features of Double Sides Stator Coil Lacing Machine

A. It has turntable with two stations, one for lacing, one for loading/unloading;

B. Adopting two needles to lace both sides of stator winding coils automatically;

C. Adopting PLC control system to control the servo motors of seven spindles;

D. Main spindle, stator indexing and both needles oscillation are driven by servo motors;

E. The adjustment of both coil end height is automatic by servo control, adjusting range 19~60mm;

F. Adjustment of stack height is automatic by servo control;

G. The separated type tooling design;

H. With the function of fault diagnosis;

I. Can do lacing slot by slot, interval slot, skip slot or fancy lacing;

J. Equipped with automatic feeding, cutting and tightening mechanism;

K. Designed with tension structure to adjust the tightening degree of lacing;

L. String hooking, burning and knotting is automatic;

M. Auto lubrication system is optioinal;

N. Support to coils of string fixed on the ground (coils cylindricals) is optional;

O. Fixing to avoid any kind of damage in the cable;

P. Equipped with safety grating, reset automatically upon signal;

Q. Can meet the attached safety/ergonomic requirement;

R. With enclosed outer protection cover;

S. With big safety windows convenient for maintenance;

T. Operator works in standing posture;

U. Pressing the button to start the machine by both hands;

V. Changeover time:

*Stack height change: ≈1min; (related parameters can be called out in HMI directly, won't take too much time)

Tooling plate change: ≈5mins; (2 stations to be changed)

(2) Technical Parameters of Stator Lacing Machine

(3)Application of Stator Lacing Machine

Suitbale for various motors, like household appliance motors, industry motors, water pump motors and many other induction motors. If the stator size is in the range of machine application range, this machine can work.

(4) Main Allocation of Stator Lacing Machine

PLC Controller: Siemens (Germany);

Servo system: Siemens (Germany);

HMI: Siemens (Germany);

Sensor element: OMRON(Japan), SCHNEIDER(France);

Plug-in sensor: OMRON(Japan);

Other electric element: SCHNEIDER (France).

*If some specific components are not available in SCHNEIDER, they’ll be replaced by IDEC(Japan) and Delixi(China);

Screw ball: HIWIN(Taiwan);

Bearing: NSK(Japan), SKF(Sweden);

Pneumatic element: AIRTAC (Taiwan); or SMC (Japan) 

Air pressure: 0.6~1MPa;

Power: as per actual configuration;

Power supply: three-phase 380V/60Hz;

Weight: ≈1200Kg;(for reference, as per actual configuration)

Dimension mm: L1600×W900×H1900;  (for reference, as per actual configuration)

(5)Details show

Electric cabinet - tooling plate and turntable - auto lubrication system - tensioner for string tension control