Vertical White Automatic Winding Machine for Pump Motor / Induction Motor Stator Production

Step 1:  The transfer cup (coil cup) is mounted onto the winding station and precisely located by pins/surfaces. A clamping mechanism secures the cup to prevent vibration or misalignment.

Step 2: The enameled wire is fed from the payoff unit through guide rollers and a tension control system (mechanical/magnetic powder/servo tension) to maintain stable wire tension.

Step 3: The winding head (commonly a flyer/rotary winding arm with a wire nozzle) moves to the start position, and the wire end is fixed to the cup by a hooking slot or a wire clamping device.

Step 4: The winding mechanism follows a programmed motion path (rotation plus wire guiding/reciprocation) to wind the wire onto the transfer cup turn by turn, forming the required coil shape.

Step 5: The wire arranging system controls turn-to-turn and layer-to-layer distribution to prevent crossing, collapse, or uneven coil build-up, ensuring consistent coil forming for the insertion process.

Step 6:  The control system performs turn counting and executes layer change/direction change and coil grouping as required by the winding pattern.

Step 7: After winding is completed, the wire tail is tensioned and secured, then clamped and cut at a defined position to ensure consistent lead length and stable coil holding.

Step 8: The operator removes the transfer cup with the finished coil and transports it to the coil insertion machine, where the coil is taken from the cup and inserted into the stator slots.

1. Equipped with single head and double stations to wind coils;

2. Winding one phase coils at one time, which is suitable for winding single or multiple wires;

3. Put coils into transfer cup automatically and orderly;

4. The main spindle, high-speed mold dipping, hooking and cutting wire, turntable rotation and transfer cup index are all under servo motors control;

5. Especially suitable for stators with high slot fill factor and small slot opening;

6. Winding mode such as automatic skip, automatic cutting and automatic indexing can be set in human-machine interface, winding tension is adjustable;

7. Obtain continuous or discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils winding;

8. It saves labor and has high efficiency.

We've been dedicated to developing and producing machines for induction motors production for many years, such as Winding machine, Coil Inserting Machine, etc.

Design and manufacturing of products are as customer's request. For example, appearance, brand of some parts and color,etc., all can be customized with customer's special request. Besides, we can help to draw the layout of machines in customer site when necessary.

Our engineers will provide customer with technical support. During one year warranty period, some technical support and parts need to be replaced will be for free, except under some special conditions. Overseas after-service is available too. If customer needs our help, our after-sales engineers will be at customer's site within the shortest time.

We are in a safe, professional and efficient service concept of "wisdom and humanity towards the direction of development, technology and the world simultaneously with the progress", to meet different needs of customers to create a brilliant career.