High-Capacity 2 Winding Heads 4 Stations Automatic Stator Winding Machine — Dual Head for High-Volume Washing Machine & Appliance Motor Manufacturing
High-Capacity 2 Winding Heads 4 Stations Automatic Stator Winding Machine — Dual Head for High-Volume Washing Machine & Appliance Motor Manufacturing
Product Summary
High-Capacity 2 Winding Heads 4 Stations Automatic Stator Winding Machine — Dual Head for High-Volume Washing Machine & Appliance Motor Manufacturing The High-Capacity 2 Winding Heads 4 Stations Automatic Stator Winding Machine is a production powerhouse designed for high-volume motor manufacturing. ...
Product Custom Attributes
Name:
Electrical Winding Machine For Stator
Wire Speed:
≤3000r/min
Transfer Number:
2-6pcs
Power Supply:
380v/50/60Hz 7Kw
Condition:
New
Warranty:
12 Months
Winding Head:
1pcs
Max Stack Height:
≤70mm
Mould Life:
>1,000,000 Shots
Automatic Grade:
Full-Automatic
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO9001/SGS/CE
Model Number:
SMT-SLR150
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Wooden Case Suitable for Sea Transportation.
Delivery Time:
80 - 100 days for 1set
Payment Terms:
L/C,T/T
Supply Ability:
2pcs/ 56 - 80 days
Product Description
The High-Capacity 2 Winding Heads 4 Stations Automatic Stator Winding Machine is a production powerhouse designed for high-volume motor manufacturing. Featuring two winding heads and four working stations in a turntable configuration, this machine delivers exceptional productivity for washing machine motor stators, air conditioner motors, compressor motors, fan motors, and pump motors. The machine supports wire diameters from 0.18mm to 1.2mm, maximum stator outer diameters up to 200mm, and stack heights up to 160mm. With a maximum winding speed of 1800 RPM and fully automatic operation including auto skip, auto cutting, and auto indexing, this four-station machine represents the ultimate solution for manufacturers requiring maximum throughput without compromising quality.
Main Technical Data
| Model | SMT-LR100 | SMT-LR150I | SMT-LR150 II | SMT_LR200 | SLR70 | QLR70 |
|---|---|---|---|---|---|---|
| Winding Head | 1 | 1 | 1 | 1 | 2 | 4 |
| Wire Diameter(mm) | 0.3~1.0 | 0.3~1.0 | 0.3~1.2 | 0.3~1.2 | 0.2~1.0 | 0.2~1.0 |
| Unload Speed | ≤2500r/min | ≤2500r/min | ≤2500r/min | ≤2000r/min | 3000 | 3000 |
| Stack Height | ≤80mm | ≤120mm | ≤150mm | ≤230mm | ≤70mm | ≤70mm |
| Winding Precision | + 0 | + 0 | + 0 | + 0 | + 0 | + 0 |
| Power Supply | 380v/50/60HZ 8Kw | 8Kw | 9Kw | 7Kw | 7Kw | 7Kw |
| Air Pressure | ≥0.6Mpa | ≥0.6Mpa | ≥0.6Mpa | ≥0.6Mpa | ≥0.6pa | ≥0.6pa |
| Weight | ≈1350Kg | ≈1600Kg | ≈1600Kg | ≈2200Kg | ≈1950Kg | ≈2300Kg |
| Dimension (L×W×Hcm) | 180×110×200 | 180×120×220 | 180×130×230 | 220×180×250 | 180×130×205 | 135×100×180 |
Cause
In the highly competitive appliance motor manufacturing industry, production capacity is the key differentiator between market leaders and followers. Washing machine manufacturers, compressor manufacturers, and fan motor producers face relentless pressure to increase output while maintaining consistent quality and reducing costs.
Traditional single-station and two-station winding machines, while effective, cannot keep pace with the production demands of large-scale motor manufacturing. The limitation is fundamental—with only one or two stations, the machine must stop for loading and unloading between cycles, creating idle time that reduces overall throughput. This becomes particularly problematic in high-volume production environments where every second of downtime translates to lost revenue.
The solution to this capacity challenge is a machine with more working stations that can overlap loading/unloading with the winding cycle. By adding stations, the machine can maintain continuous winding operation while operators load and unload stators at other stations, eliminating idle time and maximizing throughput.
Solution
Our High-Capacity 2 Winding Heads 4 Stations Automatic Stator Winding Machine delivers the ultimate solution for high-volume motor production. The machine features two winding heads and four working stations in a turntable configuration. This design enables continuous operation—while two stations are actively winding, the other two stations are available for loading and unloading, eliminating idle time and maximizing throughput.
The machine automatically places coils into transfer tools, making it especially suitable for high-production-capacity stator coil winding. Auto skip, auto cutting, and auto indexing are completed in one operation, with all parameters set through the HMI touchscreen.
Winding tension is adjustable, and the machine supports both continuous and discontinuous winding methods, accommodating 2-pole, 4-pole, and 6-pole coil configurations. The turntable structure with servo-driven indexing transfer ensures precise positioning.
With a maximum stator outer diameter of 200mm, maximum stack height of 160mm, and flyer diameter of 400mm, the machine handles the full range of appliance motor stators. The 1800 RPM maximum winding speed combined with four-station operation delivers throughput that significantly exceeds two-station alternatives.
Mature and advanced technology, reliable quality, and easy operation and maintenance make this machine the preferred choice for high-volume motor manufacturers.
Application
This high-capacity four-station winding machine is designed for manufacturers requiring maximum production throughput. Primary applications include washing machine motor stators for high-volume production lines; air conditioner motor stators; compressor motor stators for refrigeration systems; fan motor stators for HVAC and cooling; pump motor stators for water circulation; and generator stators. The machine is suitable for both single-phase and three-phase motors, accommodating 2-pole, 4-pole, and 6-pole configurations.
How It Works
The high-capacity four-station winding machine operates through a continuous production cycle. Step 1: The turntable positions two stators under the two winding heads while the other two stations are accessible for loading and unloading. Step 2: The operator loads stators onto the loading stations while the machine continues winding on the active stations—eliminating idle time.
Step 3: Through the HMI touchscreen, the operator selects the appropriate winding program with settings for turn count, winding speed, and winding method. Step 4: The servo-driven winding heads begin the winding cycle, with the machine automatically arranging coils into transfer tools. Auto skip, auto cutting, and auto indexing are completed in one operation.
Step 5: Upon completion of the winding cycle, the turntable indexes to bring the next set of stators into the winding position. Step 6: Finished stators are unloaded from the completed stations while new stators are loaded onto the empty stations. Step 7: The continuous cycle repeats, with the machine maintaining near-continuous winding operation. The PLC continuously monitors tension, detects wire breaks, and automatically stops the machine if abnormalities are detected.
How to Choose
Production Volume Requirements: For maximum throughput, the four-station design is essential. Calculate your required daily output—the four-station configuration eliminates loading/unloading idle time, delivering significantly higher throughput than two-station alternatives.
Stator Size Compatibility: Verify that your stator‘s outer diameter (≤200mm) and stack height (≤160mm) fall within the machine’s operating range. For larger stators, custom configurations may be available.
Winding Method Requirements: The machine supports both continuous and discontinuous winding methods. Assess which method is appropriate for your specific motor design and winding pattern.
Integration with Production Line: For manufacturers building complete motor production facilities, consider integration with upstream processes (insulation paper insertion) and downstream processes (inserting, lacing, testing). This machine can be integrated into a complete motor stator production line.
After-Sales Support: Evaluate the supplier‘s service capabilities, including installation, training, spare parts availability, and technical support.
FAQ
Q1: How does the four-station design improve productivity compared to two-station machines?
A: The four-station configuration enables continuous operation—while two stations are actively winding, the other two stations are available for loading and unloading. This eliminates idle time and maximizes throughput, delivering significantly higher production capacity than two-station alternatives.
Q2: What is the maximum stator size this machine can handle?
A: The machine accommodates stator outer diameters up to 200mm and stack heights up to 160mm. Custom configurations may be available for larger stators.
Q3: Does the machine support both copper and aluminum wire?
A: Yes. The machine supports wire diameters from 0.18mm to 1.2mm for both copper and aluminum wires. Parameter adjustments via the HMI allow optimization for different wire materials.
Q4: What is the typical first-pass yield for this machine?
A: The machine achieves a first-pass yield exceeding 98.5% under normal operating conditions. The automated winding process eliminates human errors in tension control, positioning, and wire arrangement.
Q5: Can this machine be integrated into a complete motor stator production line?
A: Yes. The machine is designed for integration with upstream processes such as insulation paper insertion and downstream processes including inserting, lacing, forming, and testing. The manufacturer can supply a complete motor stator production line.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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