Economic Large Automatic Stator Winding Machine, Servo Pneumatic Hybrid 50–220mm Stack Height Coil Winding Equipment For Agricultural Irrigation Motor & Medium Industrial Stator Batch Manufacturing
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Economic Large Automatic Stator Winding Machine, Servo Pneumatic Hybrid 50–220mm Stack Height Coil Winding Equipment For Agricultural Irrigation Motor & Medium Industrial Stator Batch Manufacturing
Product Summary
Economic Large Automatic Stator Winding Machine, Servo Pneumatic Hybrid 50–220mm Stack Height Coil Winding Equipment For Agricultural Irrigation Motor & Medium Industrial Stator Batch Manufacturing Economic large automatic stator winding machine is cost-effective heavy-duty winding equipment ...
Product Custom Attributes
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO9001/SGS
Model Number:
SMT-DR1200
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Wooden Box Packaging Fit for Your Machine.
Delivery Time:
60-70 days
Payment Terms:
L/C,T/T
Supply Ability:
1pcs / 60-70 days
Product Description
Economic large automatic stator winding machine is cost-effective heavy-duty winding equipment designed for medium-sized motor processing workshops. Adopting servo-pneumatic hybrid driving and simplified PLC control, it adapts to 50–220mm stack height medium-large stators. The equipment realizes automatic winding, indexing and wire cutting to reduce manual operation frequency. Preset standard winding programs lower operation learning difficulty. The thickened basic frame ensures stable medium-load continuous operation, with low investment and convenient maintenance. It is ideal automatic upgrading equipment for agricultural motor, medium pump motor and general industrial stator small and medium batch production.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | DR1200 |
| Swing Diameter | ≤900mm |
| Wire diameter | 0.4 - 1.5mm |
| Parallel Wire No. | ≤ 40 pieces |
| Air Pressure | 0.4 - 0.6 MPa |
| Power supply | 220V/50/60Hz, 3kw |
| Machine weight | About 1100kg |
| Machine dimension (L×W×H) | 2300 × 2200 × 2000mm |
|
Air Pressure |
0.4-0.6MPa |
| Dimension |
(L)1500*(W)1700*(H)1550mm |
Cause
Many medium and small motor workshops producing agricultural and medium industrial large stators still rely on semi-automatic winding equipment. These devices require frequent manual positioning and wire adjustment, consuming many skilled operators. Outdated transmission structures produce unstable winding tension, leading to irregular coil arrangement and increased defective rate. Long mold replacement time restricts multi-spec mixed order production. Complex maintenance structure brings extra workload for factories without professional automation technicians, and long-term manual operation pushes up overall production expenditure.
Solution
This economic hybrid winding machine balances automation level and equipment investment cost. Servo-pneumatic hybrid driving completes automatic winding and indexing, cutting manual auxiliary steps. Built-in adjustable tension mechanism fits conventional copper wire specifications for agricultural and medium industrial motors. Simplified PLC touch screen stores common winding programs to shorten operator training time. Modular mechanical structure makes daily inspection and wearing part replacement simpler. Quick-release fixture reduces model switching duration, helping budget-limited motor workshops improve production stability and reduce labor dependence.
Application
Suitable for small and medium batch production of agricultural irrigation motors, large water pump motors, small generator stators and general medium industrial three-phase motors. Mainly serving motor processing factories in Southeast Asia, Africa, Middle East and Latin America. Can operate independently or match semi-automatic stator processing equipment to build low-cost medium-large stator production lines.
How It Works
Workers place stator on positioning fixture and trigger the start button. Pneumatic mechanism locks the stator steadily. Equipment loads preset winding program and starts automatic winding with adjustable tension. Servo indexing rotates stator according to technological requirements. After winding completion, the machine automatically cuts copper wire and returns to initial position. Operators unload finished stator and start next processing cycle for continuous production.
How to Choose
Choose this economic hybrid model if your factory produces agricultural and medium industrial large stators with limited equipment budget. Confirm stator stack height and outer diameter within the machine’s adaptation range. This model is recommended for workshops without full-time automation maintenance staff. Check workshop air supply system to guarantee stable pneumatic clamping performance.
FAQ
Q1: Is this machine easy for novice operators to master?
A: Multiple preset standard winding programs are stored in the system; new workers can complete independent operation after short-term training.
Q2: Can we order customized fixtures for special stator sizes?
A: Custom fixtures are available for non-standard medium-large stators according to customer technical drawings.
Q3: What support will be provided after warranty expiration?
A: We provide permanent spare parts supply at factory cost price and continuous remote video technical guidance.
A: Multiple preset standard winding programs are stored in the system; new workers can complete independent operation after short-term training.
A: Custom fixtures are available for non-standard medium-large stators according to customer technical drawings.
A: We provide permanent spare parts supply at factory cost price and continuous remote video technical guidance.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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