Automatic Vertical Stator Winding Machine, 10‑150mm Stack Height, Servo Controlled Vertical Coil Winding Equipment For Household Motor & General‑Purpose Industrial Motor Production
Automatic Vertical Stator Winding Machine, 10‑150mm Stack Height, Servo Controlled Vertical Coil Winding Equipment For Household Motor & General‑Purpose Industrial Motor Production
Product Summary
Automatic Vertical Stator Winding Machine, 10‑150mm Stack Height, Servo Controlled Vertical Coil Winding Equipment For Household Motor & General‑Purpose Industrial Motor Production This automatic vertical stator winding machine adopts vertical structural layout, specially designed for inner winding ...
Product Custom Attributes
Name:
Automatic Coil Winding Machine PLC Displayer 0.2~1.0 MM Wire Diameter
Wire Speed:
≤2000r/min
Transfer Number:
2pcs
Condition:
New
Warranty:
12 Months
Winding Head:
1pcs
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO9001/SGS/CE
Model Number:
SMT-LR150
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Wooden Case Suitable for Sea Transportation.
Delivery Time:
50-60 days for 1set
Payment Terms:
T/T,L/C
Supply Ability:
1pcs/ 50-60 days
Product Description
This automatic vertical stator winding machine adopts vertical structural layout, specially designed for inner winding of small‑to‑medium stator cores. Equipped with full‑servo drive system, it delivers stable wire arrangement and consistent coil dimension, effectively replacing traditional manual and horizontal winding solutions. It supports quick mold change to adapt multiple stator specifications, ideal for mass production of household appliance motors, pump motors and small‑size three‑phase motors. The machine improves winding uniformity, reduces copper wire damage, and lowers operator skill requirements for winding workshops. With compact footprint and easy maintenance, it fits well in medium‑volume motor manufacturing lines worldwide.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | LR150 |
| Winding Head | 1pc |
| Wire Diameter | 0.3-1.0mm |
| Stack height | ≤150mm |
| Unload speed | ≤2000r/min |
| Winding precision | ±0turn |
| Air pressure | ≥0.6MPa |
| Power supply | 380V/50/60Hz 8Kw |
| MOQ | 1set Automatic Coil Winding Machine |
| Certification | ISO9001:2008; SGS |
Cause
Motor manufacturers continuously pursue higher production consistency within stator winding workflows. Horizontal winding units show performance limits for certain inner‑wound stators, resulting in irregular coil shapes and loose wire arrangement. Manual winding delivers inconsistent output quality, elevated wire waste and limited throughput. Repeated product model transitions consume considerable time on mold replacement and lower overall production throughput. Variable coil forming performance creates extra challenges during subsequent assembly steps and influences final motor yield and service lifespan. Many production sites also face limited floor space and require simplified operation for front‑line operators.
Solution
Our standard vertical stator winding machine solves above‑mentioned manufacturing bottlenecks with vertical winding architecture. Servo motors precisely control wire feeding, spindle rotation and traverse movement to realize neat wire layering. Rapid‑change fixture design shortens model switching time significantly. Built‑in wire tension stabilizer avoids copper wire stretching and scratching. Human‑machine PLC touch screen allows parameter saving for different stator products. Safety protection modules prevent mis‑operation. Compact vertical layout saves factory floor space, suitable for integrating into semi‑automatic or full‑automatic motor assembly lines.
Application
Widely applied for mass production of household fan motors, washing machine motors, water pump motors, small gear‑motor stators and general‑purpose three‑phase induction motors. Suitable for motor factories doing medium batch production, new‑build winding workshops and equipment upgrading projects.
How It Works
After operator completes mold installation and parameter setup on touch screen, the stator is positioned and clamped firmly on vertical fixture. Servo system drives winding spindle and wire‑arranging mechanism to run synchronously. Copper wire passes through constant‑tension mechanism and is wound layer‑by‑layer onto stator slots. Once preset winding turns are finished, equipment stops automatically. Finished stator is unloaded, and machine is ready for next cycle. All winding parameters can be stored for repeated production orders.
How To Choose
Confirm stator stack height, inner diameter and copper wire gauge first to match machine working range. Estimate hourly output requirement to select corresponding configuration. Evaluate your model‑switching frequency, choose quick‑change fixture option if frequent product changeover needed. Check factory power condition and site space for equipment placement. Decide whether you need standalone use or integration with other motor process machines.
FAQ
Q1: Can this vertical winding machine handle different stator sizes?
A1: Yes. By replacing winding molds and adjusting parameters, it supports multiple stator specifications within machine working range.
A1: Yes. By replacing winding molds and adjusting parameters, it supports multiple stator specifications within machine working range.
Q2: What is the main difference between vertical and horizontal winding machine?
A2: Vertical type is more suitable for inner winding stators, occupies less floor space, provides better coil forming effect for many small‑medium motor stators.
A2: Vertical type is more suitable for inner winding stators, occupies less floor space, provides better coil forming effect for many small‑medium motor stators.
Q3: How long for mold changing when switching new motor model?
A3: For standard quick‑change fixture, mold replacement normally takes 15‑30 minutes by skilled operators.
A3: For standard quick‑change fixture, mold replacement normally takes 15‑30 minutes by skilled operators.
Q4: Is technical training provided for overseas customers?
A4: We supply detailed operation manual and remote video guidance for machine installation, parameter setting and daily maintenance.
A4: We supply detailed operation manual and remote video guidance for machine installation, parameter setting and daily maintenance.
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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