High Precision Servo Vertical Stator Winding Machine, 20‑180mm Stack Height, Tension‑Monitoring Vertical Coil Winder For New Energy Auxiliary Motor & High‑Efficiency Industrial Stator Manufacturing
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High Precision Servo Vertical Stator Winding Machine, 20‑180mm Stack Height, Tension‑Monitoring Vertical Coil Winder For New Energy Auxiliary Motor & High‑Efficiency Industrial Stator Manufacturing
Product Summary
High Precision Servo Vertical Stator Winding Machine, 20‑180mm Stack Height, Tension‑Monitoring Vertical Coil Winder For New Energy Auxiliary Motor & High‑Efficiency Industrial Stator Manufacturing This high‑precision vertical stator winding machine is optimized for high‑demand motor production ...
Product Custom Attributes
Name:
Automatic Coil Winding Machine PLC Displayer 0.2~1.0 MM Wire Diameter
Wire Speed:
≤2000r/min
Transfer Number:
2pcs
Condition:
New
Warranty:
12 Months
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO9001/SGS/CE
Model Number:
SMT-LR150
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Wooden Case Suitable for Sea Transportation.
Delivery Time:
50-60 days for 1set
Payment Terms:
L/C,T/T
Supply Ability:
1pcs/ 50-60 days
Product Description
This high‑precision vertical stator winding machine is optimized for high‑demand motor production scenarios. Real‑time wire tension monitoring module together with multi‑servo synchronization system ensures ultra‑neat coil arrangement and minimal copper wire stress. It supports high‑density winding for high‑efficiency stators, greatly reducing turn‑to‑turn short‑circuit risk. Quick‑release mold structure minimizes downtime during product conversion. This equipment is popular among manufacturers producing new energy auxiliary motors, high‑efficiency pump motors and premium industrial motors. Stable repeatability helps enterprises keep consistent quality for high‑end motor batches.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | LR150 |
| Winding Head | 1pc |
| Wire Diameter | 0.3-1.0mm |
| Stack height | ≤150mm |
| Unload speed | ≤2000r/min |
| Winding precision | ±0turn |
| Air pressure | ≥0.6MPa |
| Power supply | 380V/50/60Hz 8Kw |
| MOQ | 1set Automatic Coil Winding Machine |
| Certification | ISO9001:2008; SGS |
Cause
High‑end motor manufacturing maintains strict standards for winding repeatability. Conventional winding equipment may produce uneven wire layers and unstable wire tension status, bringing potential insulation risks. Deviated coil dimensions add complexity for subsequent inserting and forming operations. Substantial copper material consumption increases overall manufacturing expenditure. Frequent manual inspection occupies abundant human resources. Traditional devices lack real‑time tension feedback, without timely alerts for abnormal wire conditions, which allows non‑conforming units to flow toward downstream stations.
Solution
Our high‑precision vertical stator winding machine integrates real‑time tension detection module. Multi‑axis servo synchronous control improves winding positioning accuracy. Abnormal wire tension will trigger automatic alarm and pause function. High‑precision positioning fixtures guarantee stator clamping repeatability. All production data can be recorded for quality traceability. Touch‑screen stores groups of winding recipes for fast recall. Reinforced mechanical frame reduces vibration during high‑speed operation, maintaining long‑term accuracy for continuous heavy‑load production.
Application
Mainly used for new energy vehicle auxiliary motors, high‑efficiency submersible pump motors, servo auxiliary stators, high‑end household compressor motors and premium‑grade three‑phase motor production. Target for factories pursuing low defect rate and full‑process quality traceability.
How It Works
Stator is accurately clamped on vertical positioning fixture. Operators load corresponding saved winding recipe on HMI. Servo axes cooperate with real‑time tension sensor to feed copper wire steadily. Enameled wire is wound orderly layer by layer. System monitors tension value all through the cycle. If tension goes beyond threshold, machine pauses and sends alarm signal. After finishing preset turns, equipment completes self‑check before stator unloading. Production data is logged for traceability.
How To Choose
Measure stator stack height, inner bore and wire diameter to verify machine working scope. Prioritize this model if you produce high‑efficiency or new‑energy related motors. Confirm whether you need data recording function for quality management. Consider daily production volume and frequency of model change. Confirm workshop voltage and installation space before ordering.
FAQ
Q1: Does tension monitoring function reduce motor defect rate?
A1: Yes, real‑time tension feedback effectively avoids over‑stretched enameled wire insulation damage, lowering hidden short‑circuit risk.
A1: Yes, real‑time tension feedback effectively avoids over‑stretched enameled wire insulation damage, lowering hidden short‑circuit risk.
Q2: Can production data be exported for quality management?
A2: This high‑end version supports data export for batch production traceability.
A2: This high‑end version supports data export for batch production traceability.
Q3: What maintenance work needs to be done regularly?
A3: Periodically clean wire‑guide parts, check servo system and tension sensor calibration, lubricate moving components as per manual.
A3: Periodically clean wire‑guide parts, check servo system and tension sensor calibration, lubricate moving components as per manual.
Q4: Can this machine connect with upper‑level MES system?
A4: Custom communication interface is available upon special request.
A4: Custom communication interface is available upon special request.
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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