Automatic Flip Stator Coil Final Forming Machine, 30‑150mm Stack Height, PLC Hydraulic Double‑Sided Shaping Equipment For Household Appliance & Three‑Phase Industrial Motor Stator Production
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Automatic Flip Stator Coil Final Forming Machine, 30‑150mm Stack Height, PLC Hydraulic Double‑Sided Shaping Equipment For Household Appliance & Three‑Phase Industrial Motor Stator Production
Product Summary
Automatic Flip Stator Coil Final Forming Machine, 30‑150mm Stack Height, PLC Hydraulic Double‑Sided Shaping Equipment For Household Appliance & Three‑Phase Industrial Motor Stator Production This automatic flip‑type stator coil final forming machine delivers stable double‑sided coil shaping for mass...
Product Custom Attributes
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO/SGS Audit
Model Number:
SMT-FZZ190
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Plywood Box With Sealing
Delivery Time:
8-10 weeks
Payment Terms:
T/T,L/C
Supply Ability:
1pcs/7-11 weeks
Product Description
This automatic flip‑type stator coil final forming machine delivers stable double‑sided coil shaping for mass‑volume motor stator manufacturing. Built with integrated PLC‑hydraulic control and 180‑degree automatic flipping structure, it completes upper‑end and lower‑end coil shaping within one working cycle. The equipment supports quick‑swap molds to match multiple stator sizes, keeping consistent shaping dimension across production batches. Designed for continuous workshop operation, it improves stator assembly consistency and simplifies post‑winding processing workflows for household appliance and general‑purpose industrial motor factories.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | SMT-FZZ190C |
| Core length | 70~250mm |
| Stator I.D | Φ100-200mm |
| Stator O.D | Φ170-260mm |
| Stack Height Range | 90-220mm |
| Displacement of cylinder | 40L |
| Coil End Height | 60-80mm |
| Air Pressure | 0.5～1MPa |
| Power | 7Kw |
| Power supply | 3-Phase 380V/50Hz |
| Weight | 1050kg |
| Dimension | (L)1500×(W)1350×(H)1500mm |
Cause
In modern motor workshops, post‑winding coil shaping requires stable dimensional repeatability for large‑batch output. Manual shaping and basic single‑side forming devices demand repeated stator repositioning. Frequent manual adjustment extends cycle time and brings inconsistent coil flatness between individual workpieces. Production lines need equipment that can handle diverse stator specifications without frequent hardware modification, while maintaining stable output speed for high‑volume orders. Factories also pursue simplified operation workflows to lower operator skill requirements.
Solution
This flip‑type final forming machine adopts one‑clamp double‑sided forming workflow. After stator clamping, the 180° flip mechanism rotates the stator automatically, so both coil ends get calibrated without manual re‑loading. PLC system stores multiple groups of forming parameters for fast recipe switching between different stator models. Balanced hydraulic output delivers uniform pressing force for each coil group. Modular mold structure supports quick replacement to cover a wide range of stator inner‑outer diameter and stack‑height ranges. Operators only finish loading‑unloading actions, and all forming procedures run automatically.
Application
Household appliance motor stators, three‑phase induction motor stators, water pump general‑purpose motor stators, small‑size compressor motor stators, mass‑production motor component workshops.
How It Works
- Operator places finished wound stator onto positioning fixture, starts cycle trigger.
- Fixture completes accurate clamping for stator core.
- First‑side coil forming runs under preset hydraulic pressure.
- Built‑in flip mechanism rotates stator 180 degrees automatically.
- Second‑side coil forming proceeds to calibrate opposite coil end.
- All forming actions finish, fixture releases stator, ready for workpiece unloading.
- Parameter recipes can be saved and recalled for repeated batch production.
How To Choose
Confirm stator stack‑height and inner‑outer diameter range of your mainstream products first. Evaluate your daily production volume to match machine cycle‑time performance. Check whether you need frequent model switching; select this standard model if you handle multiple common‑size stators. Verify workshop power supply condition matches machine voltage requirement. Reserve enough floor space according to machine overall dimension.
FAQ
Q1: Can this machine work for both copper wire and aluminum wire stators?
A1: Yes. Adjust forming pressure parameter on touch screen, the machine fits copper‑wound and aluminum‑wound stator coils.
A1: Yes. Adjust forming pressure parameter on touch screen, the machine fits copper‑wound and aluminum‑wound stator coils.
Q2: How long does mold change take for different stator models?
A2: For standard‑size stators, mold replacement normally takes 20‑40 minutes by skilled operators.
A2: For standard‑size stators, mold replacement normally takes 20‑40 minutes by skilled operators.
Q3: Does the machine support custom stator specifications?
A3: Custom‑made molds are available for special stator dimensions, please provide your stator drawing for evaluation.
A3: Custom‑made molds are available for special stator dimensions, please provide your stator drawing for evaluation.
Q4: What after‑sales support is provided?
A4: We supply one‑year main‑component warranty, remote technical guidance and spare‑part supply service.
A4: We supply one‑year main‑component warranty, remote technical guidance and spare‑part supply service.
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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