High Precision Heavy‑Duty Stator Coil Final Forming Machine, 60‑240mm Stack Height, Servo‑Hydraulic Flip Shaping Press For New Energy & Large‑Size Submersible Pump Motor Manufacturing
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High Precision Heavy‑Duty Stator Coil Final Forming Machine, 60‑240mm Stack Height, Servo‑Hydraulic Flip Shaping Press For New Energy & Large‑Size Submersible Pump Motor Manufacturing
Product Summary
High Precision Heavy‑Duty Stator Coil Final Forming Machine, 60‑240mm Stack Height, Servo‑Hydraulic Flip Shaping Press For New Energy & Large‑Size Submersible Pump Motor Manufacturing This heavy‑duty stator coil final forming machine targets large‑size, high‑requirement stator production for new...
Product Custom Attributes
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO/SGS Audit
Model Number:
SMT-FZZ300
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Plywood Box With Sealing
Delivery Time:
8-10 weeks
Payment Terms:
T/T,L/C
Supply Ability:
1pcs/7-11 weeks
Product Description
This heavy‑duty stator coil final forming machine targets large‑size, high‑requirement stator production for new‑energy drive motors and deep‑well submersible pump motors. Upgraded high‑rigidity frame structure ensures stable pressure output under long‑time heavy‑load working status. High‑precision servo‑hydraulic module offers adjustable pressure‑curve control, delivering tight tolerance for coil end‑face dimension. Multi‑recipe storage and data‑recording function help production sites trace batch‑processing parameters. It serves medium‑to‑large motor factories pursuing high‑precision finished‑stator quality.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | SMT-FZZ300 |
| Core length | 70~250mm |
| Stator I.D | Φ100-200mm |
| Stator O.D | Φ170-260mm |
| Stack Height Range | 90-220mm |
| Displacement of cylinder | 40L |
| Coil End Height | 60-80mm |
| Air Pressure | 0.5～1MPa |
| Power | 7Kw |
| Power supply | 3-Phase 380V/50Hz |
| Weight | 1050kg |
| Dimension | (L)1500×(W)1350×(H)1500mm |
Cause
Large‑size stators for new‑energy and deep‑well pump motors call for strict coil‑end dimensional tolerance. Heavy‑load forming tasks require machine frame to keep rigidity during long continuous running. Production sites hope to record processing parameters for each batch for quality traceability. Traditional forming equipment lacks fine pressure‑curve adjustment, which brings unstable shaping effect on thick‑stack‑height heavy‑coil stators. Factories also need reliable equipment to match high‑value motor component production standards.
Solution
This heavy‑duty final forming machine applies reinforced welding frame with stress‑relief treatment. High‑precision servo‑hydraulic unit supports segmented pressure‑curve setting for thick‑height stator coils. The 180‑degree automatic flip station completes double‑side shaping in one clamping cycle. Built‑in data‑logging module saves forming parameters for each production batch. High‑precision positioning fixtures keep repeat positioning accuracy. Custom‑tolerant mold sets support large‑diameter and super‑high stack‑height stators, meeting new‑energy and submersible pump motor production standards.
Application
New‑energy auxiliary drive motor stators, large deep‑well submersible pump motor stators, heavy‑duty industrial BLDC motor stators, high‑power compressor motor stators, high‑precision motor component manufacturing plants.
How It Works
- Load large‑size wound stator onto high‑precision positioning fixture, trigger automatic cycle.
- Fixture locks stator core firmly, ensuring zero offset during heavy‑pressure forming.
- First‑end forming executes according to preset segmented pressure curve.
- Heavy‑duty flip unit rotates stator 180° steadily.
- Second‑end forming completes coil‑end calibration for opposite side.
- System records current‑batch forming parameters automatically.
- Fixture releases stator, operator unloads finished workpiece.
How To Choose
Supply your stator drawing including stack height, inner & outer diameter, coil‑end target dimension. Confirm required tolerance standard of finished stator. Check workshop foundation load‑bearing capacity for heavy machine installation. Confirm whether batch‑data‑recording function is required. Evaluate daily output requirement to match machine cycle‑time performance.
FAQ
Q1: What is the repeat positioning accuracy of this heavy‑duty model?
A1: Repeat positioning accuracy reaches ±0.08mm under normal working condition.
Q2: Can pressure curve be edited for different thick‑coil stators?
A2: Yes, multiple‑segment pressure curve is editable on touch‑screen interface.
A2: Yes, multiple‑segment pressure curve is editable on touch‑screen interface.
Q3: Is on‑site installation guidance available for this heavy‑duty machine?
A3: On‑site commissioning service is optional; remote guidance is included in standard delivery.
A3: On‑site commissioning service is optional; remote guidance is included in standard delivery.
Q4: Can it integrate with upstream stator lacing machine?
A4: Reserved signal interface supports docking with upstream automation equipment.
A4: Reserved signal interface supports docking with upstream automation equipment.
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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