Automatic PLC Stator Slot Paper Inserting Machine, Stack Height 20‑160mm, Servo Controlled Insulation Paper Insertion Equipment For Household Appliance, Fan And Washing Machine Stator Manufacturing
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Automatic PLC Stator Slot Paper Inserting Machine, Stack Height 20‑160mm, Servo Controlled Insulation Paper Insertion Equipment For Household Appliance, Fan And Washing Machine Stator Manufacturing
Product Summary
Automatic PLC Stator Slot Paper Inserting Machine, Stack Height 20‑160mm, Servo Controlled Insulation Paper Insertion Equipment For Household Appliance, Fan And Washing Machine Stator Manufacturing This automatic stator slot paper inserting machine delivers stable slot insulation paper forming and ...
Product Custom Attributes
Name:
Stator Slot Insulation Paper Inserter Machine For Industrial Motors SMT - SC160
Model:
SMT-C160
Stator I.D.:
70-140mm
Stator O.D.:
≤160mm
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO/SGS Audit
Model Number:
SMT-C160
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Inner preservative film,outer regeneration plywood case package suitable for air and sea transportation, effective for protecting the goods,1*20' GP could load 10 machine packages
Delivery Time:
52 - 79 days
Payment Terms:
T/T,L/C
Supply Ability:
1pcs / 52 - 79 days
Product Description
This automatic stator slot paper inserting machine delivers stable slot insulation paper forming and insertion for mass‑production of small‑to‑medium motor stators. Built with PLC and servo drive modules, it completes paper feeding, creasing, cutting, folding and slot insertion in one continuous cycle. It supports frequent product change‑over for household appliance motors, fan motors and washing machine stators. Precise mechanical positioning keeps insulation paper edges neat without burrs, while avoiding stator lamination deformation. Operators finish parameter setup via touch‑screen panel, lowering skill requirements for workshop staff. The unit fits mid‑volume motor factories pursuing balanced performance and capital investment.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | SMT-C160 |
| Stator I.D | 70-140mm |
| Stator O.D |
≤200mm |
|
Stack Height of Stator |
≤160mm |
|
Width of Edge Folded |
3-7mm |
|
Feeding Perimeter |
≥15mm |
|
Material's thickness |
≤0.35mm |
|
Power Supply |
380V/50/60Hz 0.75Kw |
|
Air Pressure |
≥0.6MPa |
|
Machine dimension |
(L)1150*(W)1000*(H)1600mm |
Cause
Many motor manufacturing workshops rely on outdated semi‑manual equipment for stator insulation processing. Repeated manual adjustment leads to inconsistent paper folding quality across batches. Frequent model switching consumes long change‑over time, which drags down overall line throughput. Older mechanical structures cannot maintain stable insertion depth, generating rework items in downstream winding procedures. Factories also face pressure to standardize insulation quality to match rising end‑product requirements for household motors.
Solution
Our standard stator paper inserting machine automates the full insulation paper processing workflow. Servo‑driven feeding and indexing systems keep repeat positioning accuracy within ±0.15 mm. Quick‑change tooling kits shorten stator model replacement time. Built‑in sensor modules monitor paper supply and machine status, triggering alarm prompts for abnormal working conditions. All production parameters are saved in the system memory for one‑click recall during repeated batches. The compact footprint allows easy integration into existing stator production lines.
Application
- Washing machine motor stators
- Household fan motor stators
- Single‑phase & three‑phase general‑purpose induction motor stators
- Small generator motor stator production
How It Works
Operators place the unprocessed stator onto the clamping fixture and lock positioning. The machine starts automatic paper feeding, and raw insulation paper passes through creasing and cutting stations to get preset shape and size. Formed paper moves along guide tracks, then is pushed precisely into each stator slot. Servo index motor rotates the stator to next slot position automatically. After finishing all slots, the fixture releases the finished stator. Sensors track paper consumption throughout the whole process.
How To Choose
Confirm stator stack height, outer diameter and slot number range before selection. Check the thickness range of insulation paper you normally adopt. Evaluate your daily production volume to match machine cycle speed. Reserve installation space according to machine overall dimension. Verify power supply and air source condition inside your workshop. If you need to connect with upstream or downstream machines, inform us for docking customization.
FAQ
Q1: How long does tooling change take for different stator models?
A: With standard quick‑change molds, tool replacement normally takes 25‑35 minutes for experienced operators.
A: With standard quick‑change molds, tool replacement normally takes 25‑35 minutes for experienced operators.
Q2: Can this machine handle different brands of insulation paper?
A: It supports mainstream insulation paper within 0.188‑0.35 mm thickness. Notify us if you use special‑spec material for pre‑evaluation.
A: It supports mainstream insulation paper within 0.188‑0.35 mm thickness. Notify us if you use special‑spec material for pre‑evaluation.
Q3: What after‑sales technical support can we get?
A: We provide remote guidance for installation, parameter debugging and online troubleshooting. Overseas on‑site service is available upon request.
A: We provide remote guidance for installation, parameter debugging and online troubleshooting. Overseas on‑site service is available upon request.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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