SMT - R650 Automatic Stator Winding Machine For Auto Starter Stator
1. Adopt special purpose controller to realize the function of auto winding, auto arraying, slot crossing, auto getting through wax tube and output setting, etc.
2. This machine is suitable for winding the coil for big power motor.
3. The tooling could be auto extend and retract, therefore, it is not need to discharge the tooling when taking out the finished coil, thus to reduce the labor and improve the efficiency.
4. It could produce different dimension coils which are for same series size stator by adjusting the tooling, and tension is adjustable.
(1) Main Technical Parameter
Model | DR650 |
Swing diameter | ≤650mm |
Effective length of the tooling | ≤400mm |
Parallel wire number | ≤20pcs |
Wire diameter | 0.4-1.5mm |
Wire arraying width | 400mm |
Power supply | 220V/50/60Hz 1.5Kw |
Machine weight | 950kgs |
Air Pressure | 0.4-0.6MPa |
Machine dimension | (L)1500*(W)1700*(H)1550mm |
(2) The operation steps of this machine
Production efficiency of this machine
Around 1000pcs/8 hours,it is only a rough idea, depends on the armature slots number and turn number.
Load armature on the shuttle manually, press START button,shuttle will deliver the armature to the winding position, and automatic winding, indexing and wire cutting,after completing, the shuttle will take out the finished armature from winding position, operator unload the finished armature, one cycle is completed.
(3) Machine Main function and Characteristic
Winding tooling: each machine has one set winding tooling and three vertical winding forms.
The whole set of tooling can be changed, and it takes about 15min.
The turntable is two stations structure. It adopts servo system to rotate and index transfer form.
Allow three wires winding simultaneously.
Main spindle is controlled by servo motor. The coil turn number accuracy is ±1 turn.
The working rotation speed can be set . Machine has no distinct vibration and noise.
Free of enamel damage and wire snap. Once the copper wire is run out, machine will automatically stop.
PLC can set turn number, winding speed, tooling sunk height, tooling sunk speed and winding direction.
X andY spindle of wire hooker and wire cutter adopts servo system. It can adjust the length of bridge wire and lead wire.
Tooling sunk adopts servo system. The max segment number of tooling sunk is 6.
(4) OEM/ODM Profile
Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, Brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.
(5) Production Line Profile
With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.
(6) About Smart
Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.
More videos and fancy pictures are waiting for you here:
Facebook; https://www.facebook.com/smtoer
Youtube; https://www.youtube.com/channel/UCDYIgBNVk7cWted0vGAst2A
Twitter; https://twitter.com/SMT_Winding
Linkedin; https://www.linkedin.com/company/suzhou-smart-motor-equipment-manufacturing-co.-ltd?trk=biz-companies-cym
Google+; https://plus.google.com/u/0/b/117852957012692456750/117852957012692456750