Full Servo Stator Paper Inserting Machine, Stack Height 15‑90mm, High‑Accuracy Slot Insulation Insertion Equipment For BLDC, New Energy Auxiliary And Power Tool Motor Stator Production
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Full Servo Stator Paper Inserting Machine, Stack Height 15‑90mm, High‑Accuracy Slot Insulation Insertion Equipment For BLDC, New Energy Auxiliary And Power Tool Motor Stator Production
Product Summary
Full Servo Stator Paper Inserting Machine, Stack Height 15‑90mm, High‑Accuracy Slot Insulation Insertion Equipment For BLDC, New Energy Auxiliary And Power Tool Motor Stator Production Full‑servo stator paper inserting machine targets high‑end BLDC, power‑tool and new‑energy auxiliary motor ...
Product Custom Attributes
Name:
Stator Slot Insulation Paper Inserter Machine For Industrial Motors SMT - SC160
Model:
SMT-C160
Stator I.D.:
70-140mm
Stator O.D.:
≤160mm
Basic Properties
Place of Origin:
China
Brand Name:
SMT
Certification:
ISO/SGS Audit
Model Number:
SMT-C160
Trading Properties
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Inner preservative film,outer regeneration plywood case package suitable for air and sea transportation, effective for protecting the goods,1*20' GP could load 10 machine packages
Delivery Time:
52 - 79 days
Payment Terms:
T/T,L/C
Supply Ability:
1pcs / 52 - 79 days
Product Description
Full‑servo stator paper inserting machine targets high‑end BLDC, power‑tool and new‑energy auxiliary motor manufacturing scenarios. Multiple‑axis servo synchronization realizes highly repeatable insulation paper insertion, helping manufacturers keep tight tolerance requirements for high‑performance stators. Every movement of paper feeding, folding and stator indexing is digitally controlled. It effectively reduces burr, paper damage and incomplete‑insertion occurrences. Touch‑screen HMI stores multiple groups of product recipes, supporting fast switching among diversified new‑energy motor projects. Closed‑loop sensor feedback ensures stable output even under long‑hour continuous operation.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | SMT-C160 |
| Stator I.D | 70-140mm |
| Stator O.D |
≤200mm |
|
Stack Height of Stator |
≤160mm |
|
Width of Edge Folded |
3-7mm |
|
Feeding Perimeter |
≥15mm |
|
Material's thickness |
≤0.35mm |
|
Power Supply |
380V/50/60Hz 0.75Kw |
|
Air Pressure |
≥0.6MPa |
|
Machine dimension |
(L)1150*(W)1000*(H)1600mm |
Cause
High‑performance BLDC and new‑energy auxiliary motors demand extremely consistent slot insulation quality. Conventional mechanical‑cam driven inserting equipment has obvious performance drift after long running hours. Frequent small‑batch multi‑variant orders require fast recipe switching. Minor defects on insulation paper will trigger motor short‑circuit risk in finished products. Many factories struggle to keep qualified rate stable without full‑servo automated processing units.
Solution
This full‑servo inserting machine adopts full digital closed‑loop control for all core moving axes. Every action parameter can be fine‑tuned on human‑machine interface. Complete product recipe library stores all motor‑model‑related settings. High‑precision forming mold protects insulation paper surface to avoid scratches and tearing. Real‑time status monitoring records operation logs for quality traceability. Safety‑protected enclosed cabinet lowers dust interference for long‑term stable workshop running.
Application
- BLDC brushless motor stators
- New‑energy vehicle auxiliary motor stators
- Power tool motor stators
- High‑efficiency small‑size servo motor stator processing
How It Works
After stator clamping completion, the system calls corresponding saved recipe parameters. Servo units drive raw insulation paper through feeding, creasing and precision forming stations. Closed‑loop sensors verify paper shape before insertion action. The pushing mechanism sends shaped insulation paper into stator slots. Servo index rotates stator with precise angle control. Once all slots are completed, the system generates simple production log, then releases finished stator for unloading.
How To Choose
Confirm your stator dimensional tolerance requirements. Clarify whether you produce BLDC or new‑energy auxiliary motors. Count how many different stator models you need to switch frequently. Confirm requirements for production‑data logging and quality traceability. Check workshop environment, including dust condition and power quality. Contact our engineer if you plan to integrate with automated production line.
FAQ
Q1: Does full‑servo model need regular mechanical calibration?
A: Periodic simple parameter check is required; heavy mechanical calibration frequency is much lower than cam‑driven machines.
A: Periodic simple parameter check is required; heavy mechanical calibration frequency is much lower than cam‑driven machines.
Q2: Can we export production data from this machine?
A: Data export function is optional; tell us your requirement before order confirmation.
A: Data export function is optional; tell us your requirement before order confirmation.
Q3: Is this machine suitable for small‑batch prototype testing?
A: Yes, recipe saving function makes it fit for prototype and small‑batch mixed production.
A: Yes, recipe saving function makes it fit for prototype and small‑batch mixed production.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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